Bridging the Gap: Reusing Wind Turbine Blades to Build Bridges

Jud Ready first visited Beaverbrook Park for an adopt-a-stream event as a graduate student. When he moved to the northwest Atlanta neighborhood, he got involved with improvement efforts at the park. 

“It was a muddy mess back then. Over time, we added an exercise trail, playgrounds, a gazebo, and ball fields, but we didn't have a place where you could just walk through the woods,” Ready said. The problem? A creek prevented easy passage, and the park lacked a bridge to cross it.

Despite receiving a grant from Park Pride, a nonprofit that helps residents improve their parks, Ready realized it wasn’t nearly enough money to build a bridge over the rushing waters. Then Ready, a principal research engineer at the Georgia Tech Research Institute with a joint appointment in the School of Materials Science and Engineering, learned that one of his colleagues was using decommissioned wind turbine blades for bridges.

For eight years, Russell Gentry, a professor in the School of Architecture and a member of the Re-Wind Network, has explored how to upcycle wind turbine blades into functional infrastructure. Re-Wind, an international organization, has constructed two bridges in Ireland, where wind energy is more prevalent. The Beaverbrook bridge is the first in the U.S., but building it hasn’t been a simple copy-and-paste process from across the Atlantic Ocean.

“It's not recycling because we're not taking the material back to its original state; it's really adaptive reuse,” explained Gentry. “Think of it as the difference between wood and paper. You can take a tree and grind it up finely for paper, but if you leave it in its original form, you have wood. It’s a much more capable material from a structural perspective.” 

Like almost everything in America, the blades are bigger than their European counterparts.  The 15-meter blade weighs around 7,000 pounds, so moving it from its first home in a Colorado wind farm to a Georgia public park was no easy feat. With funding from the National Science Foundation, the Department of Energy, and wind turbine manufacturer Siemens Gamesa, Ready and Gentry established a team of a dozen Georgia Tech students, researchers, and alumni to bring the blade to Beaverbrook Park. 

Cayleigh Nicholson (architecture), Sakshi Kakkad (computing and architecture), who both graduated in 2024, and fourth-year civil engineering student Gabriel Ackall made sure the bridge was engineered well and that it complied with city regulations. Nicholson spent a semester surveying Beaverbrook to determine the best path and placement of the bridge. Kakkad developed software to better understand the geometry of the blade and position it in the bridge. Ackall was involved in the design process, working with the foundation contractor, Cantsink, to calculate stresses and deflections in the BladeBridges.  

“We’ve essentially had to design the entire structural system of the bridge from scratch, as existing building and bridge codes do not have much information about either the composite materials used in wind turbine blades or in adaptive reuse for new construction,” Ackall noted. “We used advanced modeling software combined with the knowledge we’ve gained from over a half dozen years of wind turbine blade testing and prototyping to make the bridge a reality and ensure their safety.” 

Even alumnus Tierson Boutte, CE 2002, who owns the tree company Boutte Tree, helped make the installation possible. “We’re grateful to be able to give back to the community by pruning the trees for the crane to be able to lift the turbine blades,” he said. 

On a sunny day in mid-March, the bridge was installed with a combined crew of 16 from Chappell Construction, led by alumnus  Wade Chappell, IE  2000; Williams Erection Company, owned by alumnus Art Williams, CE 1983; and ironworkers from Local 387. Finally, with a little help from an unusual source, a neighborhood can fully enjoy its park.

Video by Maxwell Guberman 
Photos by Allison Carter