Cleanroom User Spotlight: Alex Weidenbach

Alex Weidenbach is a graduate research assistant and Ph.D. student at Georgia Tech working with W. Alan Doolittle. In the following Q&A, Weidenbach briefly discusses his work in the IEN cleanroom and gives advice to current and future users.

How long have you been using the IEN Cleanroom?  

I was hired as an intern at the Institute for Electronics and Nanotechnology (IEN) in 2014 during my undergraduate studies at Georgia Tech. In this role, I worked with both the processing and equipment teams and gained a wide range of skills in just about every aspect of cleanroom work. Those skills ultimately led to a job at Axion Biosystems, a local BioMEMS company, upon graduation. While at Axion, I continued to work in the inorganic cleanroom on proprietary research on microelectrode arrays (MEAs). I also developed some new fabrication processes to increase Axion’s manufacturing throughput. I returned to Georgia Tech to pursue my Ph.D., and I am currently in my fifth year of Ph.D. studies under Professor W. Alan Doolittle. All in all, I have been working in the inorganic cleanroom for the past seven years, and I have done everything from tool maintenance to consulting to academic research.

What tools do you use when you are in the cleanroom and what are you doing? 

I primarily use the Denton Discovery 2 sputterer to co-deposit lithium-containing films to make memristive devices for neuromorphic computing applications. To make these films into devices, I frequently use a plethora of tools in the IEN cleanroom which includes the SCS G3P8 Spinner, Karl Suss TSA MA-6 Mask aligner, Heidelberg MLA 150, Vision RIE, Plasma Therm ICP, CtrLayer AET RTP, and the SSI RTP. I regularly need photolithography, dry etching, and rapid thermal annealing to finish my devices.

What is/has been your favorite project you have worked on in the IEN cleanroom?

My own research on memristive devices has been the most rewarding work I’ve done in the IEN cleanroom, though I’m not sure there has been a project that I did not enjoy. I find fabrication to be mentally satisfying and personally fulfilling, so I find enjoyment in the cleanroom work itself. I especially enjoy interacting with other users, recommending tools, and trying to help improve their process flows.

What advice do you have for people thinking about using a tool in the IEN cleanroom?

My advice to future cleanroom users is to make sure you get trained on multiple tools that can perform the same process. Having backup tools ready in case your favorite tool goes down or you run into issues is an absolute must, and it will save you countless hours in the future. Plan ahead and get trained on as many tools as possible. Also, take care to understand how the tool works and what exactly the tool is doing rather than just learning how to operate it. By knowing what is going on inside the chamber of the tool you are using you can more easily debug your process when you inevitably run into problems or challenges with your devices.

What is your favorite thing about the IEN Cleanroom? 

My favorite things about the IEN cleanroom are the number of tool options and the amount of space available to quickly prototype new devices and explore fabrication processes. There are not many general-use cleanrooms set up to do what IEN does at the scope in which it operates. Having so many tools available really makes exploring new fabrication techniques and replicating research easier.

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Growing Nanowires to Create Functional Devices for On-Demand Nanoelectronics

Michael Filler, associate director for research programs in Georgia Tech’s Institute for Electronics and Nanotechnology (IEN), was recently featured on the “Stories from the NNI” podcast. In the episode, Filler discusses balancing functionality and manufacturing scale during the process of making nanowires, his vision for on-demand nanoelectronics, and the benefits of interdisciplinary research.

When it comes to on-demand electronics, Filler and his team are working to develop a process that allows circuits to be built anywhere, without the need for expensive facilities.

“There are a lot of folks out there who have built on-demand platforms for circuit boards,” Filler explains. “But, in terms of nano, in terms of building chips in an on-demand fashion, we don’t have that technology.” Filler and his team are building a platform to do just that.

Listen to the entire podcast here.

Learn more about Filler’s work in the Filler Lab at Georgia Tech.

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Georgia Tech Researchers Share Knowledge at 20th Hilton Head Workshop

Hundreds of researchers gathered in Hilton Head, SC, from June 5-9, for the 2022 Hilton Head Solid-State Sensors, Actuators, and Microsystems Workshop. This was the 20th meeting of the biennial event, which is known as one of the premier workshops for researchers to discuss recent advances in microelectromechanical systems (MEMS).

The workshop started in 1984 and draws attendees from academia, industry, and government organizations with diverse backgrounds in engineering and science. It opened to international attendees in 2020 and provides a forum for knowledge exchange and collaboration. This year’s theme was "Preparation and Prevention: Tackling our Grand Challenges."

Nine papers from Georgia Tech researchers in the Institute for Electronics and Nanotechnology (IEN) were accepted to the conference. The paper, A Microtip Equipped Bidirectional Microrobot for Navigating on and Penetrating a Leaf Surface, presented by Tony H. Wang, Dea Gyu Kim, Zhijian Hao, and Azadeh Ansari, won the Springer Nature Best Poster Award. In addition, the paper Wafer-Level High-Aspect-Ratio Deep Reactive Ion Etching of 4h-Silicon Carbide on Insulator Substrates presented by Ardalan Lotfi, Micheal P. Hardin, Zhenming Liu, Alex Wood, Chris Bolton, Kevin Riddell, Huma Ashraf, Joanne Carpenter, and Farrokh Ayazi, was one of two runners up in the category.

“I consider this the flagship North American conference for MEMS researchers,” said IEN Executive Director Oliver Brand. “It is a highly interactive workshop and a great opportunity for our graduate students to learn about the newest research and mingle with their peers from the top MEMS research groups across the country.”

In addition to Georgia Tech’s strong presence in paper presentations, IEN Principal Research Scientist Paul Joseph ran a National Nanotechnology Coordinated Infrastructure (NNCI) booth to spread the word about the initiative, which the National Science Foundation funds. Ansari, Brand, Ayazi, and Nima Ghalichechian also served on the local organizing committee, and IEN sponsored the workshop.

The other papers presented at the workshop are listed below:

Power Handling Challenges of High KT2 AlScN Lamb Wave Resonators
Mingyo Park, Yue Zheng, and Azadeh Ansari

Exploiting Nonlinear Properties of VO2 in a mmWave Antenna-Coupled Sensor
Shangyi Chen, Mark Lust, and Nima Ghalichechian

A High-Q Solid Disk BAW Gyroscope in Monocrystalline 4h Silicon-Carbide with Sub-PPM As-Born Frequency Split
Zhenming Liu, Ardalan Lotfi, Michael P. Hardin, and Farrokh Ayazi

Utilization of Varying Transient Response Times in Gravimetric and Impedimetric Multivariate Gas Sensor with Single Polymeric Sensing Film for Enhanced Selectivity
Steven A. Schwartz, Luke A. Beardslee, and Oliver Brand

An Out-of-Plane Wide Bandwidth Micro-G FM Accelerometer with Differential Output
Seungyong Shin, Tanya Chauhan, Justin Matthews, Haoran Wen, and Farrokh Ayazi

Enhancement of Q and K2 in AL0.8SC0.2N/GAN/Sapphire Surface Acoustic Wave Resonators Using Semiconductor Ground Contact
Yue Zheng, Jialin Wang, Mingyo Park, Ping Wang, Ding Wang, Zetian Mi, and Azadeh Ansari

Piezoresistive Micro-Pillar Sensor for In-Plane Force Sensing for Biological Applications
Isha Lodhi, Durga Gajula, Devin K. Brown, Wilbur A. Lam, David R. Myers, and Oliver Brand

Learn more about the Hilton Head Workshop

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Nano@Tech Fall 2022 Series | Integrated Photonics

Integrated Photonics

Featuring Stephen Ralph | School of Electrical and Computer Engineering at Georgia Tech

Nano@Tech Fall 2022 Series | Thermally Responsive Materials for Clean Water and Energy

Thermally Responsive Materials for Clean Water and Energy
Featuring Akanksha Menon | School of Mechanical Engineering, Georgia Tech

Nano@Tech Fall 2022 Series | Ultrasound for Brain Imaging and Therapy

Ultrasound for Brain Imaging and Therapy

Featuring Chengzhi Shi | School of Mechanical Engineering, Georgia Institute of Technology

Nano@Tech Fall 2022 Series | Biomimetic Scaffolds for Tissue Repair and Regeneration

Biomimetic Scaffolds for Tissue Repair and Regeneration

Featuring Younan Xia | School of Biomedical Engineering at Georgia Tech and Emory University

Nano@Tech Fall 2022 Series | Next-Generation Vertical GaN Power Devices Using Selective-Area Doping Techniques

Next-Generation Vertical GaN Power Devices Using Selective-Area Doping Techniques

Featuring Spyros Pavlidis | School of Electrical and Computer Engineering, NC State University

Natalie Stingelin selected as new chair of MSE

Natalie Stingelin has been selected as the next chair of the School of Materials Science and Engineering (MSE) at the Georgia Institute of Technology. Stingelin has been a faculty member in the College of Engineering since 2016, with joint appointments in MSE and the School of Chemical and Biomolecular Engineering. She will begin her new role August 1.

“Natalie is an innovator with a bold vision for the future. These attributes, in addition to being a world-renowned researcher and her ongoing efforts to increase diversity in engineering, make her the best choice to lead MSE,” said Raheem Beyah, dean of the College of Engineering and Southern Company Chair. “I’m excited to continue to partner with Natalie as she begins this new chapter of her Georgia Tech career.”

Stingelin is a well-regarded researcher in polymer physics, functional soft matter, organic electronics and photonics, and bioelectronics. She received the 2022 Georgia Tech Outstanding Achievement in Research Innovation Award. She serves as the director of Georgia Tech’s Center for Organic Photonics and Electronics and is an initiative lead for the Institute for Materials.

“I am honored to have the opportunity to serve as the next chair of the School of Materials Science and Engineering,” Stingelin said. “I am very much looking forward to working closely with our students, faculty, and staff to foster and nurture an inclusive and impactful MSE community. I’m also excited to promote the School’s excellence in delivering transformational science and engineering, strengthening ties across campus with the other Schools and Colleges, and helping to revolutionize materials science education as we embrace the increasingly multidisciplinary nature of our field.”

Stingelin is a fellow of the Materials Research Society and the UK’s Royal Society of Chemistry. In 2021, she was elected a Fellow of the National Academy of Inventors (NAI), an honor given to the highest level of academic inventors. The NAI recognized Stingelin’s significant contributions in polymer physics and organic electronics and photonics. This includes the advancement of novel strategies, like organic semiconductors and inorganic/organic hybrid materials, that enable processing and design of soft electronics with unique functional properties as well as her work creating innovative device architectures.

In 2021, she was selected for the French-British Prize by the French Society of Chemistry and the U.K.'s Royal Society of Chemistry. The same year, she also received a prestigious Suffrage Science award for the Engineering and Physical Sciences. She was one of 12 women chosen by their peers for outstanding scientific research, communication work, and support of women in STEM

Stingelin was awarded a Chaire Internationale Associée by the Excellence Initiative of the Université de Bordeaux in 2017, and she won the Institute of Materials, Minerals & Mining's Rosenhain Medal and Prize in 2014.

Stingelin’s career has included six years at the Imperial College London, as well as positions at the Philips Research Laboratories in the Netherlands and the University of Cambridge.

She succeeds Naresh Thadhani, who is stepping down as chair after 10 years and returning to the faculty. Since MSE was formed in 2010, the School has been consistently ranked among the top materials programs in the nation by U.S. News & World Report. The program is ranked fourth among undergraduate programs and seventh among graduate programs.

“I’m thankful for Naresh’s leadership and guidance in MSE. He has been instrumental in building a young program into a national leader,” Beyah said. “I’m also grateful to the MSE search advisory committee, which was led by Krista Walton and included faculty, staff, and students. This group identified and interviewed a diverse pool of candidates and ensured that MSE and its leadership team will have a seamless transition as we begin the fall semester.”

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Researchers Develop Wideband Millimeter Wave Transmit/Receive Module

<p>GTRI researcher Paul Jo checks an RF test board with FCBGA packaged single-channel T/R module chips. (Credit: Sean McNeil, GTRI)</p>

GTRI researcher Paul Jo checks an RF test board with FCBGA packaged single-channel T/R module chips. (Credit: Sean McNeil, GTRI)

Researchers at the Georgia Institute of Technology are developing a wideband four-channel millimeter wave transmit-receive (T/R) module based on silicon-germanium (SiGe) technology that will support active electronically-scanned arrays (AESA) for potential military applications.

Designed to operate between 18 GHz and 50 GHz, the module could help address threat systems operating at millimeter wave frequencies and provide to military applications many of the advantages that millimeter wave technology is bringing to commercial applications such as 5G wireless, internet-of-things devices, and radar-based vehicle collision avoidance systems.

“The goal is to demonstrate small size, weight, power, and cost in a wideband millimeter wave T/R module,” said Paul Jo, a Georgia Tech Research Institute (GTRI) research engineer who is leading the project. “This would be a major module at the front of the AESA system, right behind the radiator element to process signals.”

Known as Millimeter Wave Active Electronically Scanned Array using Silicon-Germanium Transmit/Receive Modules (MAESTRO), the project represents a collaboration of GTRI and SiGe specialists in Georgia Tech’s School of Electrical and Computer Engineering. The use of SiGe helps support the high level of integration necessary for the miniaturization required by the module’s high-frequency operation.

“When it comes to millimeter wave frequencies, the AESA element lattice is less than one centimeter in size, and at 50 GHz, it’s three millimeters, which is very challenging to work with,” Jo noted. “That forces an extreme level of integration and miniaturization for this T/R system, which we are addressing through design and fabrication of the small SiGe monolithic microwave integrated circuit (MMIC) die.”

The researchers recently completed the fabrication and packaging of a core channel T/R module die, and are designing an evaluation board to demonstrate performance of the module. Also completed is the fabrication of a stand-alone radiator board for wideband and high-frequency applications; that evaluation board also is under test.

Wideband AESAs are an enabling technology for current and future military radar and communications systems by providing rapid beam steering, graceful degradation, electronic production, and low probability of intercept. The atmospheric attenuation of radio-frequency (RF) signals at millimeter wave frequencies is much greater than at microwave frequencies. As a result, high-gain directional apertures such as AESAs are required to propagate energy over tactically relevant distances.

Beyond the high level of integration, the system presents technical challenges related to manufacturing, packaging, and thermal management. For packaging MAESTRO, the research team is evaluating a Flip-Chip Ball Grid Array (FCBGA) solution to reduce the signal path from the die to the printed circuit board.

Earlier in the four-year project, the research team designed and fabricated single-channel and four-channel T/R modules and measured the RF performance of a chip-on-board (CoB)-assembled single-channel T/R module. The measured results confirmed that the designed digital control circuitry works for both Tx and Rx modes – attenuation and true-time delay – and that the time delay was consistent across the target bandwidth.

The MAESTRO program is a collaboration between GTRI and the research team of John Cressler, a Regents Professor at the Georgia Tech School of Electrical and Computer Engineering. Cressler’s team specializes in SiGe for heterojunction bipolar devices designed to provide high-frequency performance in mixed-signal circuit and analog circuit ICs.

“Silicon is a standard technology that industry is using to integrate very complicated systems,” Jo noted. “Since we needed to integrate the whole T/R module system into a very small lattice spacing, we decided to use SiGe to integrate all the discrete components.”

During testing of the T/R module, the researchers realized that the receive mode of their system could operate at even lower frequencies – down to 5 GHz – giving it an operating range of 5 GHz to 50 GHz. Efforts are underway to expand the range of the transmit mode to accommodate a similarly wider frequency band.

The MAESTRO project is part of a GTRI initiative to use SiGe semiconductor technology for a variety of RF applications. The SiGe Multifunction IC for Radio Frequency (SMIRF) program is developing a wideband, multichannel, reconfigurable radio frequency transceiver integrated circuit using the SiGe technology. The goal is to enable element-level digital beamforming of an AESA for RF-converged multifunction systems to support concurrent operating modes such as radar, communications, electronic warfare, positioning, and signals intelligence (SIGINT).

MAESTRO has been supported by GTRI’s Independent Research and Development program.

 

Writer: John Toon (John.Toon@gtri.gatech.edu)

GTRI Communications

Georgia Tech Research Institute

Atlanta, Georgia USA

The Georgia Tech Research Institute (GTRI) is the nonprofit, applied research division of the Georgia Institute of Technology (Georgia Tech). Founded in 1934 as the Engineering Experiment Station, GTRI has grown to more than 2,800 employees, supporting eight laboratories in over 20 locations around the country and performing more than $700 million of problem-solving research annually for government and industry. GTRI's renowned researchers combine science, engineering, economics, policy, and technical expertise to solve complex problems for the U.S. federal government, state, and industry.

<p>Image shows a bare die (left) and fully packaged flip-chip ball grid array (FCBGA) quad-channel T/R module. (Credit: Sean McNeil, GTRI)</p>

Image shows a bare die (left) and fully packaged flip-chip ball grid array (FCBGA) quad-channel T/R module. (Credit: Sean McNeil, GTRI)

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(Interim) Director of Communications

Michelle Gowdy

Michelle.Gowdy@gtri.gatech.edu

404-407-8060