Valmet Automation Field Trip Showcases Industry 4.0 Technologies

 Georgia Tech student trying the virtual reality software systems at the Valmet Lab

Georgia Tech student trying the virtual reality software systems at the Valmet Lab

Students enrolled in the Spring 2023 course Emerging Technology in Forest Bioproducts (offered by the College of Engineering – ChBE and ME 4730/8803) visited the Valmet Automation Center in Norcross, GA in April. With faculty members Carson Meredith and Chris Luettgen, who teach the course, the visiting group consisted of both undergraduate and graduate students from the School of Chemical and Biomolecular Engineering, George W. Woodruff School of Mechanical Engineering and the School of Material Science and Engineering at Georgia Tech.

The students got an opportunity to see Valmet’s vision for the Factory of the Future through automation and predictive control – Industry 4.0 in some vernacular, and were given an introduction to Valmet as a company and the multitude of career pathways available at the company. Valmet is headquartered in Espoo Finland and develops and supplies process technologies, automation, and services for the pulp, paper, and energy industries. The automation systems and flow control solutions offered by the company serve a wide base of process industries and was the focus area of the field trip.

The Emerging Technologies for Forest Bioproducts course is a required course for RBI Fellowship students and part of the Georgia Tech Pulp & Paper Foundation & Certificate Program. The course focuses on the future of the bioproducts industries so that students may see where the bioeconomy is headed. Case studies on the use of biomass in production of value-added products, including fluff pulp and dissolving pulps, alternative fibers, specialty papers, packaging and printed electronics, biorefining technologies, nanocellulose and bio composites, and renewable polymers are covered in the course.

Georgia Tech Students and Faculty and Valmet personnel at Valmet Automation’s Norcross Location

Georgia Tech Students and Faculty and Valmet personnel at Valmet Automation’s Norcross Location

 
News Contact

Priya Devarajan | RBI Communications Manager

2023 RBI Spring Workshop Experience from a Student's Perspective - Part 1

Elyssa Ferguson, RBI Fellow during the Student Poster Session at the 2023 RBI Spring Workshop on Packaging Innovation and the Circular Economy

Elyssa Ferguson, RBI Fellow during the Student Poster Session at the 2023 RBI Spring Workshop on Packaging Innovation and the Circular Economy

A highlight of the Renewable Bioproducts Institute (RBI) workshops is the student poster session that provides industry interaction for Paper Science and Engineering (PSE) Fellows and an opportunity to communicate the breadth of research supported by RBI to the workshop participants. The session also provides a chance for new students to share their project scope, goals and receive useful feedback. This is the first of a series of Q&As from PSE students who share their experience at the 2023 RBI Spring Workshop on Packaging Innovation and the Circular Economy Elyssa Ferguson, a Mechanical Engineering graduate student shares her experience below.

Tell us about yourself

My name is Elyssa Ferguson. I earned my B.S. in mechanical engineering at the University of Maryland, Baltimore County (UMBC). I am pursuing my M.S. in mechanical engineering at Georgia Tech. I am an RBI Fellow, GEM Fellow, and Women of Woodruff (WoW) Fellow, and I work in the Water-Energy Research (WERL) Lab, under the direction of Akanksha K. Menon, assistant professor in the School of Mechanical Engineering. My research focuses on developing sustainably sourced natural fibers for thermal insulation in buildings. My project is a part of the Carbon-Negative Building Materials based on Engineered Wood for Structural and Thermal Insulation Applications project. Menon and I collaborate with Kyriaki Kalaitzidou, Rae S. and Frank H. Neely Professor in the School of Mechanical Engineering and Joe F. Bozeman III, assistant professor in the School of Civil and Environmental Engineering and Public Policy. I also work with graduate students, Elnaz Jamshidi from the School of Materials Science and Engineering and Arjun Thangaraj Ramshankar from the School of Civil and Environmental Engineering on this project. 

How was your experience at the RBI workshop? 

Attending the RBI workshop was a valuable learning experience. I learned about the variety of exciting work in the renewable packaging realm that is going on at Georgia Tech and other organizations. This work is driving sustainable innovation, yet there are challenges. The discussions regarding the barriers to innovation and areas for growth were very thought-provoking and motivating. 

What was your main takeaway from the poster session? 

During the poster session, I shared information about my research and had the privilege to talk to many people in the industry. There is much interest in thermally insulating natural fibers for building applications and for other applications like cold-chain packaging and textiles. Speaking with the workshop participants during the poster session broadened my mind to the potential myriad of applications for natural-fiber-based thermal insulation on a global scale. I also learned more about the existing challenges researchers and industrial peers are facing – one being the lack of standardization of nomenclature and methodology. Receiving positive feedback on the design of my poster was also helpful. I deliberately designed a poster that incorporated aesthetics to convey my ongoing research. I plan to apply the helpful information and feedback that I received during the RBI workshop to my future work. 

What more would you like to see in future events at the Renewable Bioproducts Institute?

I am very interested in seeing more seminars related to sustainable building materials, especially insulating materials, and textiles, as these topics are closely related to my research project. Fascinating work is happening at other universities and at companies in Georgia and around the world. It would be great if there is a seminar series including these organizations. 

 

Read Part 2 - Tanner Hickman

 
News Contact

Priya Devarajan || RBI Communications Program Manager

Patritsia Stathatou Studying Impacts of Scrubber Emissions in an effort to Decarbonize the Shipping Industry

Oldendorff technical support team with Patritsia

Oldendorff technical support team with Patritsia)

This story originally appeared in Waterline, News from Oldendorff Carrier. Issue 18, Summer 2023 and was written by Jan Kohzer, Patritsia Stathatou, & Scott Jones 

Oldendorff Carriers is one of the world's largest dry bulk shipping companies, shipping and transhipping over to 300 million tons of bulk cargo every year and operating around 700 ships. Since 2018, Oldendorff vessels have been equipped with exhaust gas cleaning systems, commonly known as ‘scrubbers’.

These devices remove sulfur and particular matter from the exhaust gas stream in the funnel and enable the use of HFO while fully complying with the MARPOL Annex VI.

Since their implementation, concerns have been raised by several parties, mostly NGOs and environmental advocates, about the potential impact of scrubbers’ operation on marine life and water quality.

Although some research papers had been written on the topic, we realized that none drew clear conclusions and none were based on a full lifecycle assessment. There was a gap in the science that needed to be filled with high-quality data taken from independent in-situ testing.

It was therefore decided in July 2021 to run our own study to measure all air and water emissions generated by an Oldendorff vessel when operating a scrubber. This would enable us to compare these emissions with those resulting from other fuels used by the same vessel, and enabling an apples-to-apples comparison based on actual, onboard data.

We were very lucky to get Dr. Patritsia Stathatou onboard for this project, currently with Research Faculty at the Renewable Bioproducts Institute at Georgia Tech, who at that time was a postdoctoral researcher at the MIT Center for Bits and Atoms (CBA).

Our “Hedwig Oldendorff” was selected as the guinea pig. Before any samples could be taken, several measuring instruments and sensors had to be installed onboard.

Additionally, we had to organize logistics and travel arrangements for Patritsia and for Ievgenii Petrunia, Senior Technical Manager from our Fleet Department who is collaborating with Patritsia on this project, so they could get onboard and perform the required research activities.

The entire preparation process spanned more than a year, given the multitude of factors that had to be taken into consideration, including:

– Ensuring that the monitoring equipment onboard was properly installed and fully operational.

– The vessel had to be at a suitable position to enable testing under different conditions and speeds without affecting our obligations towards our charterers. Also, it was important that Patritsia and Ievgenii could disembark from the vessel within a maximum of six days, together with several boxes of water and oil samples. The testing of these samples was time-critical, as they had to be sent to a laboratory in Greece for relevant analyses within a specific and narrow timeframe.

– Very low sulfur fuel oil (VLSFO) had to be bunkered at a convenient location, shortly before the commencement of the study, as its quality could deteriorate if left unused for a couple of weeks. In parallel, enough time had to be allowed for the timely availability of the laboratory test results. Before that, the crew had to prepare and clean one of the heavy fuel oil (HFO) tanks onboard.

– Research personnel had to obtain visas and needed to be available at short notice.

– Last but not least, there were a lot of auxiliary equipment and supplies which had to be shipped to the vessel on time.

Eventually, the chance to send Patritsia and Ievgenii came along. Patritsia has kindly shared her experience with us:

“After two years of preparing and organizing this study, here I am, finding myself in China for the very first time, standing aboard the huge bulk carrier vessel, “Hedwig Oldendorff”, with its awe-inspiring length overall of 299.95 meters! Hedwig was about to start her six-day journey from Taicang to the bustling port of Hong Kong with me onboard. During these six days my mission was to measure gas and particulate matter emissions both below and above the scrubber, at different engine modes and speeds, while the vessel was operating with HFO, and at the same time collect and prepare seawater and wash water samples from the scrubber operation. I also had to measure similar emissions under the same engine modes, while the vessel was burning marine gas oil (MGO) and VLSFO and collect samples for subsequent analysis from all the fuels, lubricants and cylinder oils used during the trip, to enable the renowned apples-to-apples comparison mentioned above.

I was so excited at the beginning! We have spent two whole years organizing this study and coordinating all the different components involved to make it happen, including identifying a suitable vessel, sourcing, shipping, and installing onboard the proper equipment, arranging a voyage of specific duration and conditions, synchronizing people’s schedules, and much more. The prospect of embarking on this thrilling adventure seemed both intriguing and exhilarating in theory. I had convinced myself that I knew exactly what lay ahead, confident in my understanding of the tasks that awaited me. However, when reality kicked in, my initial enthusiasm swiftly transformed into daunting fear. As I navigated through the enormous vessel, enveloped in a world of massive roaring engines and intricate machinery, I started being overwhelmed by the complexity and scale of the operation. As I beheld the towering 20-meter vertical ladder, a crucial component of my mission to ascend and descend in order to reach the “above the scrubber” sampling point and collect data under various conditions, I felt a wave of panic washing over me. The scorching heat, exceeding a blistering 45°C, made me sweat profusely, with my protective uniform and gear adding to my discomfort. The deafening roar of the engines filled the air, further amplifying my unease. Moreover, the vessel’s constant swaying, as it gracefully rode the turbulent waves, was a detail that had completely eluded my imagination until that very moment. It was in that moment of intense apprehension that I realized the harsh truth: I was utterly ignorant of the true implications behind the phrases “measuring emissions onboard” and “collecting our own, actual data”.

Thankfully, five extraordinary individuals emerged like superheroes, summoned to alleviate my distress: Lengenii Petrunia, Senior Technical Manager at Oldendorff whose expertise was invaluable; Konfederatov Evgeni, the Master, and the core technical team of the vessel whose support and contributions were priceless: Liashko Igor, the Chief Officer, Omelyanenko Ivan, the Chief Engineer, and Zaytsev Serhiy, the Second Engineer.

It was through the tremendous support of this extraordinary team aboard, that my fear and discomfort gradually dissipated. Their wisdom, respect, and expertise helped me not only to successfully perform the required tests and collect the samples needed, but also to embrace the entire experience with joy. Surpassing my initial trepidation, I conquered my fears of climbing ladders, acclimated myself to the loud sounds of roaring engines, and grew accustomed to the high temperatures. I meticulously set up my own floating laboratory, where I enjoyed preparing and storing my water samples, and begun to like working at the sweating conditions close to the engine and the funnel. After the day’s obligations were fulfilled, we continued our scientific endeavors well into the night. Together, under the dim glow of the vessel’s lights, we toiled tirelessly, undeterred by the hardships that beset us. Though weariness occasionally led to inadvertent errors and moments of frustration, the satisfaction of pushing past our limits and advancing our understanding propelled us forward. As the days unfolded, Hedwig, transformed into a place I could call home.

Upon our arrival at Hong Kong, I felt a mixture of satisfaction and pride for our collective efforts, accompanied by a subtle tinge of sadness that our journey had come to an end.

Looking back, I am immensely grateful for this transformative experience that pushed me beyond my comfort zone and allowed me to witness first-hand the intricacies of measuring onboard emissions and collecting actual data. This voyage was not simply a physical journey across the sea nor just another field trip for me; it symbolizes a remarkable chapter in my scientific endeavors, further shaping me as a researcher. I am looking forward to analyzing the results and sharing the outcomes of this unforgettable journey. Thank you Oldendorff!”

While we are now waiting for the results of our study, we would like to thank everyone involved.

The whole project really became a team exercise and without the help of our various colleagues from departments including Bunker Desk, Procurement, Chartering, Fleet, Crewing, IT, Ops and of course our crew onboard nothing would have been achieved.

Patritsia in her cabin analyzing and labelling samples

Patritsia in her cabin analyzing and labelling samples

 
News Contact

Priya Devarajan || RBI Communications Program Manager

Carson Meredith elected as an AIChE Fellow

 Portrait of Carson Meredith

Portrait of Carson Meredith

Carson Meredith, executive director of the Renewable Bioproducts Institute and professor in the School of Chemical and Biomolecular Engineering (ChBE), has been elected to the 2023-2024 class of American Institute of Chemical Engineers (AIChE) fellows.

The Fellow status is AIChE's highest grade of membership and is achieved through election by the AIChE Board of Directors upon recommendation of the AIChE Admissions Committee.

Meredith is recognized for sustained contributions to the chemical engineering profession through research, education and service. For example, his research has made significant contributions to the field of sustainable materials for packaging and plastic alternatives.

In service, Meredith has contributed actively to planning AIChE and Materials Research Society meetings. He now serves on the executive leadership board of the Forest and Plant Bioproducts Division of AIChE.

Meredith has been a ChBE faculty member for 23 years.

 

Carsten Sievers Named ACS Fellow

Portrait of Carsten Sievers

Portrait of Carsten Sievers

Carsten Sievers, a professor in Georgia Tech's School of Chemical and Biomolecular Engineering, was selected as part of the 2023 class of Fellows of the American Chemical Society (ACS).

This honor is reserved for roughly 1% of the membership of the society based on scientific contributions and service to the ACS community. Sievers is recognized for:

  • Contributions introducing new catalytic pathways and concepts of energy input for converting renewable carbon resources guided by spectroscopic catalyst and process characterization.
  • Establishing the technical program of the Catalysis Science and Technology Division as its first program chair and contributing to the growth of the division by mentoring his successors.

He will formally receive the recognition at the upcoming ACS meeting in San Francisco (August 13-17.

The Fellows program began in 2009 as a way to recognize and honor ACS members for outstanding achievements in and contributions to science, the profession, and ACS.

The full list of 2023 Fellows is available here, while additional information about the program, including a list of Fellows named in prior years, is available at www.acs.org/fellows.

 
News Contact

Chris Luettgen appointed as APPTI Executive Director

Portrait of Chris Luettgen

Portrait of Chris Luettgen

Christopher Luettgen, professor of the practice at the School of Chemical and Biomolecular Engineering and associate director of the Renewable Bioproducts Institute (RBI) has been named as the new Executive Director of the Alliance for Pulp & Paper Technology Innovation (APPTI), effective April 1, 2023. 

Luettgen has over 25 years of industry experience, with Scott Paper and Kimberly-Clark Corp., where he most recently served as senior research and engineering manager for the Kimberly-Clark Professional business sector. He has held positions in product development and innovation as well as in capital project management and manufacturing facility leadership.

For several years, Luettgen has served on the RBI Industry Board of Advisors, and he is the current Chairman of the Board of the Technical Association of the Pulp & Paper Industry. He earned his bachelor's degree in Paper Engineering at Western Michigan University (’85), his master’s degree at the Institute of Paper Chemistry, Appleton, WI (’87), and his Ph.D. at the Institute of Paper Science and Technology - now the Renewable Bioproducts Institute at Georgia Tech (’91).

He rejoined Georgia Tech in November 2014 as a Professor of the Practice in the School of Chemical and Biomolecular Engineering, and Associate Director of Pulp and Paper at RBI. He also serves as Director of Industry Strategic Partnerships in the Georgia Tech Professional Education Division.

His areas of interest include: Recycled fiber, renewable cellulosic feedstocks, tissue manufacturing and converting and manufacturing leadership / operations excellence.

 
News Contact

Priya Devarajan || RBI Communications Manager

2023 RBI Spring Workshop Experience From a Student's Perspective - Part 2

Tanner Hickman at the 2023 RBI Spring Workshop

Tanner Hickman at the 2023 RBI Spring Workshop

 

This is part two of the student experiences series. Tanner Hickman, fourth-year Ph.D. candidate in chemical and biomolecular engineering shares his experience from the 2023 RBI Spring Workshop on "Innovations in Packaging and Circular Economy."

Tell us about yourself.

I am Tanner Hickman and I completed my bachelor’s degree in chemical and biomolecular engineering at the University of South Alabama. Here at Georgia Tech, I am a fourth-year Ph.D. candidate in chemical and biomolecular engineering, advised by Carson Meredith and Natalie Stingelin. My research focuses on exploring different ways to control the properties of natural polymers to make them useful for new applications.

How was your experience at the RBI workshop?

The RBI workshop provided incredibly valuable insights. I gained a comprehensive understanding of the persistent challenges within sustainable packaging, as well as the ongoing research endeavors aimed at tackling them. A key lesson I extracted from the workshop underscores the imperative of a circular economy within the packaging sector. However, it's crucial to note that our focus shouldn't solely revolve around product research; we must also direct attention toward addressing social concerns and broader issues.

What was your main takeaway from the poster session?

One of the best parts of RBI workshops is the opportunities to talk with people from different technical backgrounds, and poster sessions are one of the best ways to get the exchange of ideas flowing. I talked with several people from industry, who all had valuable advice on what it takes to bring benchtop research to application on a larger scale. At the same time, discussions with other researchers in academia are vital for brainstorming new projects, forming collaborations, etc.

What more would you like to see in future events at the Renewable Bioproducts Institute?

I would like to see a workshop that incorporates more interactive elements (in addition to the poster session) to engage participants. For instance, roundtable discussions or panel sessions where experts and attendees can openly exchange ideas and insights could enhance the learning experience.

 
News Contact

Priya Devarajan || RBI Communications Program Manager

Splitting Hairs : Identification of Unknown Materials of a Historic Papermaking Tool Through Forensics Fiber Analysis

Picture of Dard Hunter and Tekumalla Venkajee during their travels in the Indian subcontinent (left). Daniel Vallejo, Ph.D., prepping the loom fiber sample for Scanning Electron Microscopy (middle), Nasreen Khan, Ph.D., analyzing loom fiber with an optical microscope (right) in Georgia Tech Microscope

Picture of Dard Hunter and Tekumalla Venkajee during their travels in the Indian subcontinent (left). Daniel Vallejo, Ph.D., prepping the loom fiber sample for Scanning Electron Microscopy (middle), Nasreen Khan, Ph.D., analyzing loom fiber with an optical microscope (right) in Georgia Tech Microscope

Who We Are and the Paper Museum

The Robert C. Williams Museum of Papermaking houses hand papermaking artifacts from around the world. Dard Hunter, a renowned paper historian and founder of the museum, collected many of these objects throughout the early 1900s as he sought to gain more knowledge about this craft. Nearly 100 years later, the museum continues its mission to collect, preserve, increase, and disseminate knowledge about papermaking to the general public. By collaborating with Georgia Tech researchers, and the larger Atlanta community, by using scientific tools, we can unlock hidden information held within the objects, both from a historical and scientific perspective. Recently, two Georgia Tech Postdoctoral Fellows, Nasreen Khan (Paper Museum/RBI) and Daniel Vallejo (School of Chemistry and Biochemistry) sought to uncover more about a loom in the museum’s collection, connected with the history of the Indian subcontinent and Gandhi.

Dard Hunter and Background of the Loom

In the 1930s, Dard Hunter traveled to Asia and the Indian subcontinent (I.e., India, Pakistan, Bangladesh, Kashmir) to document hand papermaking techniques and collect tools and paper samples. At that time many people, including Mahatma Gandhi, aimed to revitalize the Indian hand papermaking tradition by supporting and creating schools to teach the craft [1-3]. Dard Hunter visited several papermaking villages and schools, including those helped founded by Gandhi. Hunter brought a loom back to America that was used to weave a chapri (paper-mold cover or screen), but the information of the specific origins of this loom was lost.

What’s Missing?

While Hunter and other researchers documented and studied hand papermaking tools and materials of this region and time, it was primarily from a historical and cultural perspective [1-5]. Much of their focus has been on the plant materials used to make the paper and molds [1-5]. However, some parts of the handmade molds in Asia were known to also use biological materials sourced from animals, such as silk and animal hair [1-4]. Since the exact origin of the loom and the fibers used to construct the paper mold was not known, the museum was interested in learning more about this object.

With scientific tools, the study aimed to understand more about the fibers commonly used in traditional handmade paper-mold covers in the 1930s Indian subcontinent by using scientific tools. With the availability of high-resolution microscopy technologies and historical documentation at Georgia Tech and the Museum, researchers aimed to either prove or disprove whether the origin of preserved fibers on the loom was from an animal and determine with historical context where the loom was acquired.

What we did and what we discovered

Are the Fibers Really Horsehair?

In forensic analysis, typically the first step to identify unknown fiber or hair samples is to conduct microscopy. Microscopy, or the science of using microscopes to view samples & objects that cannot be seen with the naked eye, is the gold standard for analyzing and identifying unknown fibers by comparison to a library of known reference materials. This is possible because hair from different sources or animals have different “morphologies”, or physical features, that help identify their origin. Thanks to the Materials Innovation and Learning Laboratory (MILL), a hub of scientific equipment for hands-on scientific training of undergraduates at Georgia Tech, the researchers were able to use two different microscope techniques: Light microscopy and Scanning Electron Microscopy (SEM). Thanks to Little Creek Farm Conservancy in Decatur and Kristine Parson, the researchers were able to obtain reference materials for tail and mane horsehair from two horses: Angus and Lightening.

Click the link below to continue reading the story.

 
News Contact

Virginia Howell | |Director of the Robert C. Williams Museum of Papermaking

Assistant Professor Akanksha Menon Selected to Receive 2023 ASME Pi Tau Sigma Gold Medal

Portrait of Akanksha Menon

Portrait of Akanksha Menon

Akanksha Menon, assistant professor in the George W. Woodruff School of Mechanical Engineering, has been selected to receive the 2023 American Society of Mechanical Engineers (ASME) Pi Tau Sigma Gold Medal. The award is presented for demonstrating outstanding achievement in the field of mechanical engineering, within ten years following graduation with a bachelor’s degree.

“I am very grateful to be selected for this award,” said Menon. “As an undergrad just over a decade ago, I served as the President of both the ASME and Pi Tau Sigma student chapters; to now receive this prestigious medal for contributions to the field of mechanical engineering is truly humbling – the journey has come full circle!”

Menon directs the Water–Energy Research Lab (WERL) at Georgia Tech, which focuses on applying thermal science and functional materials to develop sustainable and efficient energy and water technologies. Her research aims to unlock critical fundamental knowledge pertaining to thermally responsive materials with interactions across multiple length and time scales and to engineer them for applications ranging from desalination to thermal energy storage.

The full story is available on the George W. Woodruff School of Mechanical Engineering News Page

 
News Contact

Georgia Tech Engineers Develop Carbon Membranes Enabling Efficient Removal and Concentration of Organic Molecules from Water

Newly Developed Carbon Membranes Enable Efficient Removal and Concentration of Organic Molecules from Water

Newly Developed Carbon Membranes Enable Efficient Removal and Concentration of Organic Molecules from Water

The need to remove organic contaminants from surface waters continues to grow due to an increasing influx from industrial, municipal, and agricultural sources. But these contaminants are challenging to remove outside of thermally driven separation processes, such as distilling or drying, which consume significant amounts of energy.

However, researchers in Georgia Tech’s School of Chemical and Biomolecular Engineering (ChBE) have developed rigid, carbon membranes that effectively remove and concentrate small organic molecules (such as solvents) from water, based on the affinity between the organic species and carbon membrane.

 
News Contact
News Contact